Best Welding Helmets 2021 – Top Picks & Reviews

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If you are welding, safety equipment is of the utmost importance. One of the things you NEED is a welding helmet to protect your eyes from the arc. The ultraviolet rays emitted by the arc can cause serious vision problems if you don’t wear a helmet.

We’ve listed our 10 best welding helmets on the market today at a variety of prices. All of these welding helmets have automatic dimming, which is our favorite type of welding helmets. Automatic dimming means that the lens does not have a fixed color and can retain it for different welding processes. The sensors in the helmet automatically increase or decrease the tint of the lenses, depending on the welding process, making them much more versatile. We’ve also written a buyer’s guide to show you how we’ve chosen our top 10, which you can see below to help you choose the perfect welding helmet for your needs.

Our Top Pick

Last update on 2022-12-05 / Affiliate links / Images from Amazon Product Advertising API

Top 10 Best Welding Helmets To Buy In 2021

Last update on 2022-12-05 / Affiliate links / Images from Amazon Product Advertising API

10 Best Welding Helmets Review

SaleBestseller No. 1
YESWELDER True Color Solar Powered Auto Darkening Welding Helmet, Wide Shade 4/9-13 for TIG MIG ARC Weld Hood Helmet
  • Great For TIG MIG MMA
  • Viewing Size 3.64"X1.67" with 2 Premium Sensors
  • Better clarity, True color view - 1/1/1/2 Optical Clarity
  • Cheater Lens / Magnifying Lens Compatible Design
  • Increased battery life,Superior comfort with the pivot style headgear
SaleBestseller No. 2
YESWELDER Large Viewing Screen 3.94"X3.66" True Color Solar Power Auto Darkening Welding Helmet, 4 Arc Sensor Wide Shade 4~5/9-9/13 for TIG MIG Arc Weld Grinding Welder Mask LYG-M800H
  • Great For TIG MIG MMA, Plasma Applications with Grinding Feature
  • Super Large Viewing Size 3.93"X3.66" with 4 Premium Sensors
  • Better clarity, True color view - 1/1/1/2 Optical Clarity
  • Increased battery life
  • Superior comfort with the pivot style headgear
SaleBestseller No. 3
DEKOPRO Welding Helmet - Solar Power Auto Darkening Welding Helmet - Adjustable Shade Range 4/9-13 for Mig Tig Arc - Weld Hood Helmet (Flaming Skull Design)
  • ULTIMATE EYE PROTECTION — Auto-darkening filter switches from light to dark in 1/25000 sec, in event of electric failure, the welder is protected against UV and IR radiation according to shade 16.1/2/1/2 rating meets ANSIZ87.1-2010 and EN3794/9-13 standards. A smart choice for safety.
  • ADJUSTABLE SETTINGS — Our auto darkening welding helmet is equipped with sensitivity and delay settings to suit different environments and tasks. Enjoy enhanced visibility and color recognition. Light level of the filter is DIN4 and the time from dark to bright state is within 0.1s to 1.0s.
  • DESIGNED FOR COMFORT — This welding helmet comes with the standard 3.62’’ x 1.65’’ clear visor viewing area, which allows the welder to see clearly at different angles. Weighing only 1 lbs, our welder helmet is comfortable over extended work periods. Balanced with an adjustable and fatigue-free comfortable headgear.
  • INTELLIGENT, PRACTICAL AND COST-EFFECTIVE — The Auto Darkening Filter (ADFDX-500S) enables welders to adapt to various working environments by controlling the shade of the lens. Sensitivity adjustments from ambient lighting sources to maintain the best viewing conditions at all times.
  • LONG BATTERY LIFE — This solar power auto darkening welding helmet is battery powered, but is fitted with solar panel technology to allow for effortless charging. Simply place your welding helmet within a naturally lit environment when not in use so it’s ready to go when you are.
Bestseller No. 4
Geelife Solar Powered Welding Helmet Auto Darkening Hood with Adjustable Shade Range 4/9-13 for Mig Tig Arc Welder Mask (Blue Eagle)
  • The light valve (LCLV) in this product can turn from light to dark at the moment of electricity arc appearing, with the principle of photoelectric. The darkness degree can be adjusted between DIN 9 and 13.
  • UV-IR filtering assembly consists of reflective coated glass, multi-layer light valve (LCLV) and polarizer. It can effectively block the ultraviolet radiation and infrared ray from get through, then effectively protect the eyes of the workers against the dama-ges ofultraviolet radiation and infrared ray.
  • Automatic darkening helmet has wider coverage than common helmet. It can be used to protect the face and neck against the damages of the electricity arc and improve the product quality and working efficiency.
  • Automatic darkening helmet is widely used in shipbuilding, petroleum, Architecture, steel, boiler-manufacture and so on. The working temperature range is 23℉ - 131℉. The limited working temperature range is 14℉ - 140℉. The limited storage temperature range is -4℉ - 158℉. The relative humidity range is 20% - 80%.
  • If there are any quality problems of the product in the conditions of within 18 months from date of delivery, the application of customer meeting to USER'S MANUAL'S requirements and correct using, we guarantee to give free repair or free replacement.
SaleBestseller No. 5
No Rules No Limits Welding Helmet Auto-Darkening Welding Helmet
  • The No Rules No Limits variable shade auto-darkening welding helmet is a rugged light weight helmet with comfortable headgear and an oversized absorbent sweatband for those long days under the helmet. Includes 2 extra inside and outside impact resistant clear lenses. The Variable shade feature allows you to choose from shades 7-13. The helmet also features an additional grind mode shade. It can be used in Stick, TIG, Pulsed TIG, MIG, Pulsed MIG, Flux-Cored, Gouging welding processes.
  • Auto-darkening
  • Shade 7-13 with grind mode
  • Lightweight design
  • Durable and dependable
Bestseller No. 6
3.94”×3.82” Large Viewing Welding Hood, GoGonova Auto Darkening True Color Solar/Battery Powered Welder Mask, 4 Arc Sensor Wide Adjustable Shade DIN 5-9/9-13 for SMAW, MIG, TIG, GTAW
  • Large Viewing Screen - Amazingly widen lens only with GoGonova today! 3.94”×3.82” (15 sq in) wide viewing powered by the updated True-Color technology restore every details of working conditions. This welding mask features 1/1/1/2 Optical Clarity. Improved visibility and reduced your eye strain.
  • Smart Darkening Filter - 4 independent smart sensors provide auto-darkening function in millisecond. No matter what grinding or welding applications, like SMAW, MIG, TIG, GTAW, etc, GoGonova welding hood is specially designed to resist 99% of harmful light and prevent your face from injury.
  • Customizability - In additional to sensors, it offers manual function to adjust both sensitivity and dark shade upon your need. DIN 4 on light state, and DIN 5-9/9-13 on dark state. Adding a rechargeable solar battery featuring automatic charging when welding.
  • Comfortable Headgear - Adjusting the tightness of headband by the knob and gear, making you feel more comfortable to wear. The inside of our welder mask is made of premium sponge, and the surface is covered with sweat-absorbing material, which is anti-slip and more breathable.
  • Safety & Long Life - This true color welding hood is made of high-quality PA materials, strong and durable, protecting you from injuring while cutting, welding, polishing, etc. Integrated built-in battery with solar panel ensures your smooth welding experience without power-of disruption. Package included: welding hood*1, Replacement lens*2, Extra Li-battery*1, Manual.
Bestseller No. 7
Monster&Master Large Viewing Screen Auto Darkening Welding Helmet, 2 Arc Sensor Wide Shade, MM-WH-003
  • COMFORTABLE TO WEAR––The design of the helmet conforms to ergonomic principles, and provides ample internal space, which makes it easy to operate and comfortable to wear.
  • FAST RESPONSE TIME –– Provides better protection for welders with fast auto darkening time <1/15000 seconds, step-less delay and sensitivity knob adjustable. 0.1S~1.0S Recovery time. 2 arc sensors. External step-less dark color adjustment. Step-less sensitivity control adjustment. Self-test function and low voltage alarm. No LED light.
  • WIDE SHADE RANGE –– The wide shade range is 9-13 covering most common welding / Plasma Cutting Processes; Great For TIG MIG MMA applications with grinding and cutting features. Bright state color level: DIN4. Infrared (IR) / UV protection class: DIN16.
  • EXTRA EXTRA EXTRA LARGE VIEWING AREA –– 3.62 inch x 1.65 inch (92 x 42 mm). Compliance: EN379 CE, ANSI Z87.1 Approved, CSA Z94.3. SAFE HELMET MATERIAL –– Durable, light weight material is corrosion resistant and flame retardant; Power by solar cell and lithium battery supports long-lasting working time and is quite eco-friendly. PA/PP mask material. Operating temperature from 23℉ (-5℃) ~ +131℉ (+55 ℃). Light weight suitable for long time working; Balanced with an headgear.
  • MULTIPLE APPLICATIONS –– Recommended to automotive, construction, and food and beverage manufacturing, metal production and fabrication, military maintenance, repair and operation (MRO), mining, oil and gas, transportation, etc.
Bestseller No. 8
Hobart 770286 Flip Front Welding Helmet
  • Ideal for a variety of welding jobs
  • Handy flip front makes it easy to remove
  • Standard 4-1/2- by 2-inch view area
  • Conveniently adjustable fit
  • Approved by ANSI, safe for the site
Bestseller No. 9
Lincoln Electric K3034-4 VIKING 3350 Auto Darkening Welding Helmet with 4C Lens Technology, Black
  • · PREMIUM OPTICS – The 3350 Series features the exclusive 4C lens technology which creates a crystal clear, true color view of the arc and puddle. This enhances your control and increases weld quality while reducing eye strain. Additionally, the 3350 series lens has a 1/1/1/1 optical clarity rating which showcases the absence of common lens imperfections such as blurriness and distortion while also providing consistent brightness and performance at an angle.
  • ·  EXTRA LARGE LENS - The 12.5 square inch auto darkening lens provides a large field of view to offer enhanced application versatility, increases productivity and also has added safety benefits.
  • · SUPERIOR COMFORT - The one-of-a-kind X6 Headgear contours to the operator’s head to evenly distribute weight across six key contact points. This improves balance, eliminates pressure points and provides a personalized fit for maximum comfort.
  • ·  INCREASES PRODUCTIVITY - Innovative low-profile external grind button allows you to quickly switch between weld and grind modes without having to remove the helmet or your gloves.
  • ·  3 YEAR WARRANTY – Comes with hassle free 3 year warranty from your date of purchase to protect your investment.
Bestseller No. 10
ESAB Halo Sentinel A50 Automatic Welding Helmet 0700000800 with Free Accessories
  • Sentinel Helmet
  • Esab doo rag and Helmet Bag
  • 2 Clear Outside Cover Lens, 2 Amber Outside Cover Lenses and 2 Hood lens cover
  • User Manual

Last update on 2022-12-05 / Affiliate links / Images from Amazon Product Advertising API

How to Choose the Best Welding Helmet for Your Situation

It is never going to be an easy job to choose for yourself the best welding helmet available. There are hundreds of different choices available and often the people trying to sell them to you are only interested in one thing, making money from getting your business. If you haven’t experienced much welding, then you will be at a disadvantage trying to determine which features are best for you.

By following the information contained in this buyers guide and the following tips, you will be in a much better position to make an educated and informed decision. Follow these steps through and at the end, you will have a better idea of exactly what welding helmet you need to choose.

1. Select the type of welding helmet that you are looking for

If you aren’t going to be doing a lot of welding, then you won’t need to spend a fortune and buy the most expensive or advanced model available. Determine exactly how much welding you are expecting to do and then base your decision off of that.

2. Choose the size that suits your needs

Most welding helmets come with adjustable harnesses. This means that you can adjust them to suit the size of your head and take into account you may also be wearing a breathing apparatus or welding hood to protect the top of your head from hot metal and sparks.

3. Choose the weight

If you are of slight stature, or you have to work long hours in difficult positions, then you definitely need to make sure that your welding helmet isn’t too heavy. If your welding helmet is too heavy, then it could lead to neck or back strain and will make it harder for you to continue welding for extended periods of time.

4. What your welding helmet is made from?

If you buy a cheap helmet, then make sure that you know what materials your helmet is made from. Ensure that it is of a high-quality and will be able to stand up to the extreme heat and harsh conditions you often face when welding.

5. Ensure that the welding helmet that you choose has all the right certifications

If you are going to put your health and safety in the hands of this piece of welding equipment, then it needs to have all the correct certificates and safety certification. If you are using this in a work situation, you will need to have a safety certified welding helmet to ensure that it complies with occupational health and safety.

6. Establish what your budget is going to be

You need to establish just how much work you are going to do with your new welding helmet and how much you are willing to spend. Try and workout what your spend maximum amount is going to be before you decide to buy a new welding helmet and then stick to it!
The following tips are some quick pointers to help you make the right decision.

  • Workout how much you want to spend on choosing your new helmet and have this figure in mind the entire time you shop.
  • Go to a popular search engine and look up the most popular sites where welding helmets are sold.
  • Start off by reading all of the expensive welding helmet’s features and what makes them worth so much more than the cheaper helmets.
  • Familiarize yourself with the different brand named of the more popular welding helmets and then try to stick with these brands while you search.
  • Now you have some good idea of features and brands start looking for models that are within your budget.
  • Make a short list of the helmets you like that are within your budget and then start making a checklist of their features, compare them to each other.
  • Now check which welding helmet has the most features on your short list of helmets and start to narrow your list down.
  • Next you need to compare the safety features of your short list of welding helmets and check to see which welding helmet has the most safety features.
  • Now your list is going to be much shorter you can do some customer feedback on the welding helmet you have chosen. Be sure to read as many reviews and as much feedback as you can, both the positive and the negative reviews.
  • Before you commit to buy, read back through and make sure that you haven’t made any mistakes, double check that this welding helmet covers your needs and then make the decision to buy.

Great Tips for Using Your New Welding Helmet

There are some right ways to do things and there are some wrong ways to do things. Just because you have purchased the perfect welding helmet for you or you have the most expensive one, it doesn’t mean it will work perfectly if you use it incorrectly.

You can use your welding helmet for a wide variety of different welding or cutting situations. Most can be used for both welding and cutting and many different processes such as MIG, MAG, TIG, SMAW and Plasma Arc cutting.

Most welding helmets are made from heat and flame resistant materials, but if yours has enough heat applied or molten metal, then it will most likely melt or catch on fire if you use it incorrectly.

Make sure that after each use you do a visual check of your welding helmet to make sure that it doesn’t have any damage that may affect its use. If you look after your welding helmet correctly, then it will look after you!

  • Don’t let your welding helmet get placed into water. If water gets on your welding helmet, then, wipe it dry.
  • If your welding helmet is excessively damaged, warped or cracked by heat or molten metal be sure that you replace it before its continued use.
  • Keep your welding helmet clean and in a bag when not in use. This will prevent dust and grime from getting into your automatic welding lens.
  • Make sure that your welding helmet powers on and off before you start any cutting or welding. Double check your clear safety lenses are in place, and everything is functioning correctly.
Auto-Darkening vs. Standard Glass Lens

One of the basic questions to ask when buying a welding helmet is the type of lens that is most suitable for your needs. The main choice is between standard or passive glass lens welding helmets which are still popular today even though they have been invented decades ago.

Passive Helmets Pros and Cons

The main advantage of using a passive welding helmet is its affordability –  these helmets are generally offered at quite low prices since they are made from inexpensive molded plastics and use infrared coded dark tinted glass.

With a standard welding helmet, you get basic protection at a budget price, but even though they are inexpensive, they come with a range of disadvantages. when you wear a standard glass lens welding helmet, you will find it that it is more difficult to keep your torch in a correct position, especially if you are beginner.

For example, if you are welding in a restricted space such as on a trailer or car, you will find out that you don’t have enough room to flip your helmet up and down. This means that you may get a lot of neck discomfort after an entire day of welding.

Auto-Darkening Helmets Pros and Cons
best Welding Helmet

On the other hand, all the darkening welding helmets provide you with a more advanced level of protection, being quite different from the passive ones. The way they work is simple: the helmets have viewing lenses of shape three or four when they are inactive, which allow the welder to see through it. The Saint-Saens darken to shade 8 to 13 in a fraction of a second after they sense any arc start, which is triggered by a sheet received by the sensors.

The main advantage of using an auto-darkening welding helmet is the fact that you do not need to flip the helmet yourself, because it allows you to see through the viewing lens. This means you can carry out welding work without causing any discomfort to your neck.

Auto-darkening helmets require careful handling, because they can be damaged if not properly used. Moreover, these helmets are more expensive because they use advanced technologies and materials, and they also use battery power in order to be active.

Fixed vs. Variable Shade

A fixed shade lens is all you need if most of your welding involves a single type of material that has the same thickness and uses the same welding process, such as steel. Most standard glass lens helmets are fixed shade. However, if you want to weld different material, such as stainless steel, mild steel, and aluminum, which have various thicknesses and require different welding processes, you may need a variable shade helmet.

Fixed shade helmets are cheaper but require you to put the torch in the welding position before putting on the helmet, and you will also need to remove the helm at each time you want to check the quality of your weld. On the other hand, variable shade helmets are more expensive and feature all the darkening features for an enhanced level of comfort. You also don’t need to buy separate helmets for various applications you may be working with, as you can just adjust the lens of the helmet to suit your current job.

Type of Batteries

Some helmets come with non-replaceable batteries, whereas others have replaceable batteries which can be store in your toolbox. Replaceable batteries are often made of lithium, which means your helmet weight will be considerably reduced because these batteries are very lightweight. the main advantage of using a helmet with replaceable batteries is that you can change them any time without interfering with your work. However, these helmets are sometimes more expensive than models with non-replaceable batteries.

Welding helmets with non-replaceable batteries are generally heavier because the batteries are made up of lead. When your battery drains out, you need to replace the helmet. You can recharge the battery in direct sunlight prior to 1st use, as well as in the situation you store the helmet for an extended period of time. This can be an inconvenience if you want to weld right away.

Lens Reaction Time

One of the most important features when choosing a welding helmet is the switching speed, also referred to by many manufacturers as lens reaction time. You will see that the switching speed is a number that tells you how fast the lens changes from its natural light to a darkened shade required for welding.

Most lenses start from shade number 3 or 4 and go to up to 13. The quicker your eyes are shaded from the high-intensity light generated by welding, the better. If your welding helmet has a slow reaction time, this may result in eye discomfort that might feel like a dry scratchy sensation which is often referred to as arc flash.

Most entry level welding helmets have lenses rated at 1/16,000 of a second or faster. This type of lens may cause your eyes to feel fatigued by the end of the day, so it is always a good idea purchase a welding helmet with faster switching speeds.

Helmet Weight

A very important feature for those who spend hours welding is the weight of the helmet. If you opt for a lighter helmet, you minimize the strain put on your neck, increasing the level of comfort. There is a significant difference between a welding helmet that weighs 1 pound versus one that weighs 2 pounds, even though it may not feel like such a big deal when you have them in your hand. Greater weight may not cause discomfort in the first half hour of welding, but when you work on an all-day project, it may actually become an excessive weight that puts strain on your neck.

To make sure the helmet is comfortable, it is always a good idea to try it on before making a purchase. You also need to make sure that the helmet is easy to adjust up, down, front and back. Moreover, check whether the welding helmet can be easily tightened around your head and that it stays in place securely when you bend.

Sensors

Another important factor when choosing a welding helmet is the number of sensors. As a rule of thumb, the number of sensors ranges from two to four, with two being often present on entry-level welding helmets and four on industrial use welding helmets. When the number of sensors is higher, the coverage is better, especially when it comes to welding jobs that require a lot of out of position welds that may obstruct the sensors. If you intend to use the helmet for industrial purposes, it is always a good idea to purchase a helmet with four sensors.

National Safety Standards

When you shop for a welding helmet, it is important to make sure it meets the national safety standards with the most recent one being ANSI Z87.1 – 2003. In order to meet this standard, manufacturers need to validate their publicized specifications for particular helmets, such as changing speeds, the settings for darkness, as well as other specs via independent laboratory tests that can confirm their compliance.

In order to pass these harsh tests, the helmet and its lens need to endure high speed impact tests from flying objects, meet advertised switching speeds and darker shades in extreme temperatures, and provide 100% ultraviolet and infrared filtering irrespective of shade settings.

To meet the National safety standards, the auto darkening of the welding helmet needs to engage and perform at temperatures as low as 23°F and as high as 131°F in order to ensure steady protection and safety for the user.

Delay Controls and Adaptable Sensitivity

Most auto darkening helmets, regardless of their level, offer the ability to adjust the level of brightness that triggers the lens to darken. By choosing a welding helmet with adjustable sensitivity functions, you can adjust the level of brightness to meet your specific needs. This is especially useful when it comes to welding at low temperatures, when the arc is not as bright as in the case of other welding processes.

Another useful feature to consider for a welding helmet is a delay control, which enables you to see how long the lens remains dark after the arc stops. With a short delay, you can get the job done faster when you reposition for the next weld. However, a longer delay time is useful when you weld at a very high amperage because it prevents you from looking at the weld zone after the arc stops.

External vs. Internal Knobs

Some welding helmets have external knobs, whereas others have internal ones. There are advantages and disadvantages with each of the options. External knobs are placed on the outside of the helmet, allowing users to easily adjust them without having to remove their helmet. However, external harps may make it hard for users to work in a confined area such as a narrow part of a garage or under a car.

Helmets with internal knobs needs to be removed every time users need to adjust it. This is because the knob is placed on the inside of the helmet. The main advantage of using a helmet with an internal knob is that you don’t have to worry about touching it by mistake when you are welding in a narrow space, such as under a car.

Viewing Size

Not all welding helmets are created equal when it comes to viewing size, and this is one of the most important considerations when you shop for an auto darkening welding helmet. A typical view size on a welding helmet ranges from 6 square inches to 9 square inches, with the latter being a suitable choice for heavy-duty or industrial use. You must decide the view size for your helmet according to your personal comfort and preferences, but also keeping in mind the amount of out of position jobs you are likely to do.

Extra Tips for Buying a Welding Helmet

To resume, when you choose a welding helmet, make sure it feels comfortable and performs well at protecting you from ultraviolet and infrared radiation. Make sure that the helmet you choose:

  • Has no large gaps at the neck
  • Fits snugly on your head
  • Can be adjusted so you can have the line of sight through the center of the lens
  • Has a well-padded headband for enhanced comfort
  • Is sturdy enough to withstand fairly severe knocks
  • Has lenses that are easy to change
  • Swings into a working position with ease and does not push on your Adam’s apple to cause discomfort.

Whether welding is a hobby or part of your career, it is essential to use a high-quality welding helmet to protect you from infrared radiation. Exploring all available options before making a purchase is the best way to find the item that works well for your needs.

While it may be tempting to purchase the most expensive welding helmet out there, this is often unnecessary, especially if you do not use it on a daily basis. To make an informed choice, have a look at the technical specifications and the fit of the helmet, and make sure the welding helmet you choose meets the current safety requirements.

Types of Welding Helmets

PASSIVE

Passive welding helmets are the most common type. They’re usually more basic, but well built from high-quality, heavy-duty material. These helmets can protect your face and head from flying objects, UV radiation, and extreme heat emitted from welding. Passive welding helmets are typically the most affordable of all types, making them an ideal option for anyone on a budget or anyone who prefers basic equipment.

FIXED-SHADE

Fixed-shade helmets typically come with a conventional shade level of 10. Unlike other models, this type of welding helmet does not adjust to various arc brightness. The fixed-shade helmet is ideal for welding work on one type of project with one type of material. Those who are inexperienced welders or enjoy DIY projects typically use a fixed-shade helmet, where there is no need to adjust the lens.

VARIABLE-SHADE

Variable-shade welding helmets include a feature that enables the lens to adapt to all sorts of lights and brightness emitted by the arc during welding. It’s the preferred type of helmet for advanced welders or for those who work on various types of projects involving different materials. The variable-shade helmet adjusts the darkness that the lens provides, which increases visibility and prevents you from making a mistake that results in a welding defect.

Top Brands

YESWELDER

Founded in 2006, YesWelder expanded to become a direct to consumer business in 2018. This company supplies welding equipment and parts for everyone from hobbyists to professionals. In addition to helmets, YesWelder sells welders, welding guns, and welding accessories.   

ANTRA

Antra is a reputable manufacturing company, known for its high-end technical equipment and accessories. In addition to high-quality helmets, Antra produces welding accessories, flame-resistant gear, projection screens, and HDTV accessories. 

DEKO TOOLS

Headquartered in China, DEKO is a reputable tool and appliance brand with customers around the globe. It’s known for producing high-end tools for both regular consumers and professionals. In addition to welding helmets, DEKO Tools is known for welding machines, power tools, hand tools, lawn and gardening tools, and more.  

Welding Helmets Pricing

  • Under $40: Welding helmets in this price range provide excellent value. Despite their budget-friendly price, these helmets are typically high quality and ideal for regular consumers and professionals.
  • $40-$70: This is the most common price range for welding helmets. Products in this range offer excellent protection, comfort, and convenience. 
  • Over $70: This is the most high-end price range for welding helmets. Those in this range typically have the highest quality, include maximum safety features, and are used by professional welders.

Key Features

BATTERY-POWERED

Battery-powered welding helmets use either rechargeable or replaceable batteries that are typically made from lithium. When purchasing a battery-powered helmet, make sure the battery is high quality and long lasting. It’s also a good idea to have a replacement battery as a backup while working on any important projects.

SOLAR-POWERED

Solar-powered welding helmets are perhaps the most economical option available on the market. These environmentally friendly helmets automatically switch the lens off when not in use. One downside of the solar-powered feature is that the helmets are not ready to use when delivered. You must always remember to place the helmet in the sun at least a day before any planned work.

AUTO-DARKENING

Auto-darkening welding helmets detect the light that’s emitted and will adjust the lens accordingly. It’s an important feature to prevent constant manual adjusting of the lens, which can be a distraction and significantly reduce productivity time. The one downside of auto-darkening helmets is that they’re often the most expensive and not cost effective for most people.

Other Considerations

  • Switching Speed: Lens switching speed, also known as lens reaction time, measures how fast a lens will switch from its natural state to a shade 3 or 4 when welding begins. It’s measured in ratings between 1/3,600 of a second and 1/25,000 of a second. If you’ll be welding for an extended period of time, a low switching speed may cause eye fatigue.
  • Weight: A lightweight welding helmet helps to prevent neck strain and reduce fatigue if you use your helmet for an extended period of time. If you’re a professional welder or will be using your helmet on a daily basis, consider a lightweight helmet that’s also extremely protective. If you’re using your helmet for home projects, the weight is not as important of a factor to consider as protection.
  • Warranty: Most high-end products from reputable manufacturers will include some type of warranty with purchase. Look for at least a six-month or one-year limited warranty that covers any defects. If for some reason you’re unsatisfied with your purchase, most companies will offer a replacement or refund up to a certain amount of time from the shipment delivery date.

Benefits of Welding Helmets

  • Eye safety: Welding helmets are the only line of defense against several potential causes of eye damage in the welding process. They protect against conditions that can develop like retinal burning, cataracts, and permanent eye issues.
  • Head protection: A proper welding helmet keeps your entire face and head protected from sparks, excess heat, and flying particles that can cause serious injury. With a high-quality helmet, you won’t even notice these potential hazards.
  • Radiation protection: The primary protection of a welding helmet is against infrared radiation, which can cause retinal burning and cataracts. A proper helmet also protects against UV radiation from welding arcs, which can cause welder’s flash and even permanent eye damage.

Welding Shades Explained

A welding helmet shade chart

All welding helmets are fitted with welding shades designed to provide the right amount of eye protection for the task at hand. The best welding helmets for each individual job will vary because of the particular shade and light control offered. 

When it comes to eye protection, understanding the amps generated during the weld process and what lens darkness rating is ideal for your style and base material is a must. Use the welding helmet shade chart to learn more about what you’ll need based on your particular welding style.

Fixed vs. Variable Shades

When choosing a welding helmet, there are two main options for a shade. The most economical is a fixed shade option, but variable models give users more control. Here’s how they break down:

  • Fixed shade. Most fixed shade models start at a #10 lens when they sense an arc. From there, a different shade can be selected by the wearer based on the chart and amperage. If you mostly work with one style of welding and material, this can be a budget-friendly option that provides ample protection for your work.
  • Variable shade. Designed to give more control to the user by offering variable control with #9 through #13 lenses, these are ideal if you work with mixed materials or tackle more than one type of welding. They’re best if you weld regularly as a profession or hobby. 

Lens Reaction Time

Lens reaction time is another important consideration when looking for the best welding helmets. On basic models, most helmets are rated to darken around 1/3,600 of a second. Professional models are often rated as high as 1/20,000 of a second. 

While these are both very fast, longer reaction times can result in eye strain or fatigue if you’re welding all day or for long periods of time. Look for the fastest model you can afford, and if you’re working in a professional capacity, seek out industrial grade welding helmets.

Viewing size is also a major consideration when you’re choosing a good welding helmet. While much of it is due to personal preference, individuals who work out of position on a regular basis tend to prefer a wider viewing angle. 

Final Verdict

There are so many welding helmets online to choose from and finding the best one can be a confusing and time taking task. That’s is why we have put hours of work to assist you in finding the best tig welding helmet of 2021.

We considered every aspect a buyer can think of, like best Lincoln’s VIKING K3034-4 is overall best because of its low price and premium feature. Moreover, 3M Speedglas 9100Xxi is best suited for low amperage usage because of the wide range of shade it provides. On the other hand, Antra AH6 and YESWELDER LYG-Q800D which are low budget but effective in tig welding.

Hopefully, Reviews and buying guides have cleared your doubts. Now It’s time to make your pick and enjoy welding. Thank you for checking out, and feel free to comment below your reviews and experience.

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